Welcome to RASE Technical Training Centre, Chennai

Training Description

The Industrial Process Automation Training Program is designed to equip participants with practical and theoretical knowledge of automation systems widely used in Oil & Gas, Petrochemical, and Power Industries. This comprehensive program covers process control principles, instrumentation, DCS/PLC configuration, SCADA integration, and advanced digitalization concepts such as IIoT and cybersecurity.
Participants will gain hands-on insight into control system design, commissioning, and troubleshooting to enhance operational reliability and plant efficiency.

Key Highlights

• Automation Fundamentals: Learn core concepts of process automation, hierarchy levels, and international standards.
  
  

• Instrumentation & Control: Understand sensors, transmitters, and control system architectures like DCS, PLC, and SIS.
  
  

• Networking & SCADA: Explore communication protocols, industrial networks, and remote control systems.
  
  

• Practical Applications: Gain real-world understanding of automation in wellheads, pipelines, refineries, and safety systems.
  
  

• Advanced Technologies: Discover the role of IIoT, digital twins, and predictive maintenance in modern industrial operations.

Who Should Attend

• Instrumentation & Control Engineers
  
  

• Automation and Process Engineers
  
  

• Electrical & Electronics Engineers
  
  

• Maintenance and Reliability Professionals

Learning Outcomes

• Understand automation architecture and industrial communication networks.
  
  

• Configure and troubleshoot PLC, DCS, and SCADA systems.
  
  

• Apply control logic programming for process automation.
  
  

• Integrate safety and shutdown systems for critical plant operations.
  
  

• Implement advanced digital and cybersecurity concepts in control systems.

Course Content

1. Introduction to Process Automation

• Overview of automation in oil and gas operations
  
  

• Objectives and benefits: safety, efficiency, optimization
  
  

• Process hierarchy: field, control, supervisory, enterprise levels
  
  

• Automation standards and architecture (ISA-95, ISA-88)
  
  

2. Instrumentation Fundamentals

• Process variables: Pressure, Temperature, Flow, Level, Composition
  
  

• Types of transmitters and sensors (RTDs, thermocouples, DP cells, etc.)
  
  

• Smart instrumentation (HART, Fieldbus, Profibus)
  
  

• Calibration, loop checking, and signal conditioning
  
  

3. Control Systems

• Control theory basics (P, PI, PID control)
  
  

• DCS architecture and components
  
  

• PLC and RTU overview
  
  

• Safety Instrumented Systems (SIS) and SIL classification
  
  

• HMI and control room design
  
  

4. Field Communication and Networking

• Modbus, Profibus, Fieldbus, and Ethernet/IP
  
  

• Network topologies and redundancy
  
  

• Fiber optic and wireless communication in oilfields
  
  

• Cybersecurity concepts in OT networks
  
  

5. SCADA Systems

• SCADA architecture (RTU, MTU, network)
  
  

• Data acquisition, alarms, trends, and reports
  
  

• Integration with DCS, PLCs, and RTUs
  
  

• Remote monitoring and control in upstream operations
  
  

6. Process Control Applications in Oil & Gas

• Wellhead, separator, and dehydration unit automation
  
  

• Gas compression and booster station control
  
  

• Pipeline monitoring (flow, leak detection, pressure)
  
  

• Refinery automation: distillation, blending, and cracking units
  
  

7. Safety and Shutdown Systems

• ESD and Fire & Gas systems
  
  

• Cause and effect matrix
  
  

• Interlocks, permissive logic, and HAZOP overview
  
  

8. Control Logic and Programming

• Ladder Logic, Function Block, Structured Text
  
  

• Sequential and batch control
  
  

• Signal handling and simulation
  
  

9. System Integration

• PLC, DCS, and SCADA integration
  
  

• OPC communication and historian systems
  
  

• ERP and production management data exchange
  
  

10. Commissioning and Maintenance

• FAT and SAT procedures
  
  

• Loop checking, commissioning, and handover
  
  

• Routine maintenance and troubleshooting
  
  

11. Advanced Automation Topics

• Advanced Process Control (APC)
  
  

• Condition monitoring and predictive maintenance
  
  

• Digital Twin, IIoT, and edge computing
  
  

• Cloud integration and cybersecurity standards (IEC 62443)

Trainer Profile

Ajay Kumar
Lead Instructor – Industrial Process Automation
An experienced Automation and Instrumentation Specialist with extensive field experience in control systems, PLC/DCS configuration, SCADA integration, and process optimization across Oil & Gas, Refining, and Power sectors.

How to Enroll

1. Choose your preferred training mode (Online or Offline).
   
   

2. Complete the registration form.
   
   

3. Pay the course fees.
   
   

4. Receive your schedule, materials, and start your training journey.
   
   

📞 Contact: +91-86800-32253
📧 Email: info@rasetechservices.com
🌐 Website: www.rasetechservices.com